A Digital Book, 2013 Edition
PHARMACEUTICAL PLANT VALIDATION
 

DQ (Design Qualification)

PURPOSE
DQ is to verify that the system has been designed as specified in the URS (User Requirements Specification), FDS (Functional Design Specification), and relevant equipment specifications satisfying all GMP requirements. The Process User Requirements in the URS have been identified by the Quality Risk Assessment. Since the Quality Risk Assessment is an iterative process, it may be performed again, whenever necessary, during the DQ and subsequent lifecycle qualifications.  For  hardware and software of the control system, verification data will be collected to prove that the system has been designed in accordance with the URS and FDS including the requirements of 21 CFR Part 11. As DQ is the final step to formally review and document the proper design of the system, the protocol must enable the reviewers to verify that all quality-critical attributes and essential technical attributes of the system have been incorporated in the design. When the DQ report is approved, the system is ready for fabrication and construction.

DQ PROTOCOLS
        PROCESS EQUIPMENT AND SYSTEMS
               
Media Preparation and Hold Tanks
                Buffer Preparation and Hold Tanks
                Process Tanks
                Reactors – Organic Synthesis
                Bioreactors
                Evaporator Systems
                Distillation Tower Systems

        CLEAN UTILITY SYSTEMS
               
USP Purified Water Storage and Distribution Systems
                WFI Storage and Distribution Systems
                Clean Steam Generation and Distribution Systems 
               
Process Air Systems
                     Nitrogen Gas Systems

        SUPPORT SYSTEMS
               
CIP Systems
                Biowaste Kill Systems – Continuous
                Biowaste Kill Systems – Batch
                Autoclaves

        HVAC SYSTEMS AND CLEANROOMS
               
HVAC Systems
                Cleanrooms - Aseptic
                Air Locks - Gowning

        LABORATORY EQUIPMENT
               
Incubators
                CO2 Incubators
                Water Bath Incubators
                Ultra-Low Temperature Freezers
                Refrigerators

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