A Digital Book, 2013 Edition
PHARMACEUTICAL PLANT VALIDATION
 

OQ (Operational Qualification)

PURPOSE
OQ is to verify that the system operates as specified in the design, satisfying all functional requirements. This protocol will enable the reviewers to verify that all functional testing of the quality-critical equipment and components including the requirements of 21 CFR Part 11 has been performed and the verification data have been collected and attached to this OQ report. OQ is the final step to formally audit and document proper operation of the system. All functional testing for the system must have been completed in coordination with the engineering department and equipment suppliers prior to this OQ through FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and the subsequent testing activities during Commissioning. Any of the test data can be used as the evidence of OQ, only if such plan and data were approved through the cGMP procedures. When the OQ report is approved, the system is ready for the execution of PQ.

OQ PROTOCOLS
        PROCESS EQUIPMENT AND SYSTEMS
               
Media Preparation and Hold Tanks
                Buffer Preparation and Hold Tanks
                Process Tanks
                Reactors – Organic Synthesis
                Bioreactors
                Evaporator Systems
                Distillation Tower Systems

        CLEAN UTILITY SYSTEMS
               
USP Purified Water Storage and Distribution Systems
                WFI Storage and Distribution Systems
                Clean Steam Generation and Distribution Systems 
               
Process Air Systems
                     Nitrogen Gas Systems

        SUPPORT SYSTEMS
               
CIP Systems
                Biowaste Kill Systems – Continuous
                Biowaste Kill Systems – Batch
                Autoclaves

        HVAC SYSTEMS AND CLEANROOMS
               
HVAC Systems
                Cleanrooms - Aseptic
                Air Locks - Gowning

        LABORATORY EQUIPMENT
               
Incubators
                CO2 Incubators
                Water Bath Incubators
                Ultra-Low Temperature Freezers
                Refrigerators

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