A Digital Book, 2013 Edition
PHARMACEUTICAL PLANT VALIDATION
 

IQ (Installation Qualification)

PURPOSE
IQ is to verify that the system has been installed as specified in the design, satisfying all process, utility and environment requirements. For hardware and software of the control system, verification data will be collected to prove that the proper control system has been installed as specified in the design including the requirements of 21 CFR Part 11. As IQ is the final step to formally audit and document proper installation of the system, this protocol should enable the reviewers to verify proper installation of all quality-critical components of the system. Prior to this IQ, all installation inspections and functional testing for the system must have been completed in coordination with the engineering department, construction companies and equipment suppliers through FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and the subsequent testing activities during Commissioning. Any of the test data can be used as the evidence of IQ, only if such plan and data were approved through the cGMP procedures. When the IQ report is approved, the system is ready for the execution of OQ. 

IQ PROTOCOLS
        PROCESS EQUIPMENT AND SYSTEMS
               
Media Preparation and Hold Tanks
                Buffer Preparation and Hold Tanks
                Process Tanks
                Reactors – Organic Synthesis
                Bioreactors
                Evaporator Systems
                Distillation Tower Systems

        CLEAN UTILITY SYSTEMS
               
USP Purified Water Storage and Distribution Systems
                WFI Storage and Distribution Systems
                Clean Steam Generation and Distribution Systems 
               
Process Air Systems
                     Nitrogen Gas Systems

        SUPPORT SYSTEMS
               
CIP Systems
                Biowaste Kill Systems – Continuous
                Biowaste Kill Systems – Batch
                Autoclaves

        HVAC SYSTEMS AND CLEANROOMS
               
HVAC Systems
                Cleanrooms - Aseptic
                Air Locks - Gowning

        LABORATORY EQUIPMENT
               
Incubators
                CO2 Incubators
                Water Bath Incubators
                Ultra-Low Temperature Freezers
                Refrigerators

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